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Male, 53 years, born on 1 June 1972

Moscow, willing to relocate, prepared for business trips

QA/QC Manager

8 000 $ in hand

Specializations:
  • Tester

Employment type: full time, part time, project work/one-time assignment, volunteering, work placement

Work experience 31 year 5 months

February 2012currently
14 years 4 months
AmecFoster Wheeler

India, amecfw.com/

Power Industry... Show more

Principal Engineer
(Construction-QA/QC), IOCL Paradip Refinery Project, India Green Field Project Value: US$ 6 Billion, Capacity 15MM TPA Develop and implement the Site Quality Plan, and discipline ITP's. Ensure the field construction organization is monitoring the quality of work in accordance with the FW Site Quality Plan, contractor's method statements and inspection and test plans. Ensure that Project procedures are updated, and duly implemented. Review, coordinate, and accept all contractor's Documents such as quality plans, inspection and test plans, method statements, procedures, specifications, materials supplies and certification, trade tests, third party inspection etc. prior to work commencing. Ensure that the Contractors Quality Control records reflect the items in the inspection and test plan with strict adherence to identified `hold points'. Monitor and ensure that a comprehensive record of documentation and certification of work is maintained to support a satisfactory handover of the completed plant to the Client. Site audit scheduling and implementation for construction site operations relating to work practices and procedures. Ensure the review of contractors draft Inspection and test plans (ITP's) by the responsible engineers and arrange for inputs to be incorporated. Ensure that construction contractor (LSTKs & conventional) staffs are in receipt of the latest revision Approved for Construction (AFC) drawings, Procedures, Specifications, Purchase Orders, Requisitions etc. Ensure proper control of changes brought about TQ's, ARN's, FI's etc. Set a good example on all HSE matters through personnel behaviour
January 2010January 2012
2 years 1 month
Nagarjuna Oil Corporation Limited
QC Manager,
Green Field Project Value: US$ 239 Million (Phase-1), Capacity 6MM TPA (Phase-1) Responsible and authority for overall control of QA/QC functions Ensure that pre-induction training is given for each staff personnel before mobilising to site to give awareness regarding quality policy, procedures and Quality control plans Verify the trade test scheme is adhered to the planned schedule to ensure that non-skilled/non-trained personnel will not to do any jobs that effect quality Co-ordinate with contracts manager in the preparation, implementation, monitoring, reviewing and updating Project Quality Plan. (CQP/PQP) Review all QA/QC procedures / QC Plans and Work Instructions for adequacy against scope of work and revise where required Co-ordinate with QAQC Engineers for Inspection & Test requirements of project at appropriate stages of the process production as per the CQP and contract requirements Liaise with the EPCM site engineers and quality control staff and the field staff, in all matters pertaining to the inspection, testing, Field Audits and documentation of the construction and installation works. Contribute to the review of contractor daft Method Statements and Procedures, including verification that comments have been incorporated
January 2009January 2010
1 year 1 month
Amal Steam Surface Facilities

Other regions

QC Manager, Off Plot Construction
Mid-stream Project Value US$ 58 Million Responsible for administrative and Technical responsibilities, resources planning and other management functions of QA/QC department Ensure guidance / training at all levels to the contractor through QA/QC Engineer and provide assistance to fulfil the quality System Requirements Identifying in-house / external training needs related quality for the project and bring to the notice of contracts manager /Site representative Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the projects subcontractors' QC personnel Assure all technical documents relative to site quality control are current status Ensure that pre-induction training is given for each staff personnel before mobilising to site to give awareness regarding quality policy, procedures and Quality control plans Verify the trade test scheme is adhered to the planned schedule to ensure that non-skilled/non-trained personnel will not to do any jobs that effect quality Monitor Key Performance Indicators & Integrated Management Services continuous improvement Obtain and maintain a hard copy of all necessary documents in hard copy form including Method Statements, Procedures, ITP's, Codes and Standards that are maintained in ITP's that may be required for reference by engineering and Inspection staff, providing guidance and support to enable their respective responsibilities to be effectively discharged. Monitor and ensure that a comprehensive record of documentation and certification of work is maintained and assist satisfactory handover of the completed project to the client.
January 2008January 2009
1 year 1 month
Velosi Certifications LLC

Qatar

Senior Engineer
Petroleum Natural Gas Transmission Pipe Line Umm Baab Project Project Value US$ 49 Million Preparation of the Company system manual, Procedures, Preparation of Projects Specific Quality Manuals, Quality assurance such as Inspection Test Plans, Quality Control Procedures, Method Statements Assist the QA/QC Manager in implementing the project specific Quality Management System throughout Engineering, Procurement phase of the project Carry out Field Inspection at Vendors premises Responsible for all Inspectors at site through the discipline QC Inspectors in accordance with the Company approved QC Plans Compile and maintain pertinent Records of Inspection and Testing till the end of contract and transmit all pertinent records through the QA/QC Manager to the Quality System Unit / HO for retention on completion of the project Direct the discipline the QC Inspectors to fulfil the Inspection and Test Requirements of the contract all stages of process as per CQP and contract requirements Reports to QA Manager, Liaise with the Contracts Manager on day to day activities at site Fulfilling the requirements for Audit - ISO 9001 and maintaining the records as per the Quality Management Systems Arranging NDT & DT, witness and reporting to client for getting clearance Preparation of weld joint histories, Test Packs preparation, making ready and completion of Flushing and Hydro Testing Hindustan Petroleum Corporation Limited, Visakhapatnam, India; through Aarvi Encon Pvt Limited pay roll
January 2007January 2008
1 year 1 month
Hindustan Petroleum Corporation Ltd
Senior Inspection Engineer
Brown Field Project Value US$ 19 Million The scope of work includes Construction of Flue Gas Desulphurization Unit (FGD-1, FGD-2) and Purge Treatment Unit(PTU) Lead and co-ordinate Quality-related activities as a HPCL Representative on projects during various phases to implement individual project Quality Requirements Ensure QA audits carried out on the construction site organisation by the Project Quality Assurance Advice on establishment of Punch List System, reviews Mechanical Completion Submissions to ensure that all QC and inspection requirements have been met. Provide technical assistance and advice to Project Team on inspection levels, materials testing Certification and Handover Documentation. Perform Quality Management evaluation of Contractors and Vendors by assessment, visits or bid evaluation Supervise and approve the development of Contractor and Consultant Project Quality Planning, ensuring that project systems and related procedures preventively address the Assurance of Quality in Design, Procurement and Construction. Ensure that the approved Quality systems and Plans are fully implemented and effective by regular surveillance, participating in Contractor audits and performing individual system compliance audits. Lead Technical Compliance Audits by external bodies by chairing Contractor/ PMT/Audit Team meetings, arranging interviews and visits for physical verification. Supervise and participates in construction surveillance at site locations, assigning TPI Teams, controlling TPI expenditure against an approved budget, advising management and recommending actions to resolve areas of concern.
January 2002January 2007
5 years 1 month
Aldaleem Construction LLC
QA/QC Engineer
for various BAPCO projects of Expansion and Turn Around Shut down Inspection Planning, Scheduling, Modification report, Different installation procedure, Hydro Test procedure and Welding Inspection in Various Units (Reactor Regenerator Unit, FCCU, HGU, DHDT, SRU, CRU, AVU, CDU, MEROX, COKER) at Refineries and Petro-Chemical Plant Preparation of Scope of Work such as number of joints and Inch Dia for the Shutdown work Documents preparation, reports recording and minutes meeting Managing Client's complaints and Initiating Corrective Actions Inward Inspection of Weld Consumables Root LPT/MPT Inspection of Pipe Joint welding PMI test to detect material properties Material inspection as per standard specifications Qualifications of Weld procedures and performance Removal of Sludge from storage tanks and dismantling of old storage tanks Witnessing of Ultrasonic thickness gauging, UT, MT, DP, Metallographic tests (Electrolyte etching to detect metal degradation), Radiography Film interpretation. Hardness testing for welds and stress Relieving Witness for welds PMI test to detect material properties CO Boiler Economizer Coils Inspection from bottom drum to top drum and repairs CO Boiler Incinerator Internal Visual Inspection, Recommendations to repair internal Refractory and Inlet Expansion joints packing repair with ceramic film CO Boiler Hydro test witnessing Reformer External Visual Inspection and Internal Visual Inspection and its weld repairs Witnessing Passivation, and nitrogen purging. Painting and Insulation Inspection activities. Equipment Familiar with: Dryers, Filters, Heating Unit, Pumps, Heat Exchangers, Reactors & Regenerators, Columns & Vessels, Heat Exchangers and Co Boiler etc.,
January 1998January 2002
4 years 1 month
Varun Hi-Tech Engineering Services
Inspection Engineer
Various Refinery, Petrochemical and Fertilizer Plant Shut down and Expansion Projects
January 1997January 1998
1 year 1 month
SREE SAI CONSTRUCTIONS
Site Engineer
SREE SAI CONSTRUCTIONS in Ship Building and Ship Repairs, at Hindustan Shipyard Limited, Visakhapatnam.
January 1995January 1997
2 years 1 month
Tech-Sharp Engineers Pt. Ltd
Site Engineer
Tech-Sharp Engineers Pt. Ltd Off shore Platform for Ship Building and Ship repairs at Hindustan Shipyard Limited Visakhapatnam.

Skills

Skill proficiency levels
Presentation skills
Negotiation skills
MS PowerPoint
MS Outlook
MS Project
Teambuilding
Business Planning
Microsoft Access
Construction Management
Quality Control
Quality Management
Auditing
Inspection

About me

Quality Assurance, Quality Control, Audit, project execution, project Quality Management, Welding, Responsible for all Inspectors, Responsible for administrative and Technical, Quality Management, Petrochemicals, Offshore Platform, Inspection Planning, ISO 900X Standard, Heat Exchanger

Higher education (bachelor)

1995
Higher education (bachelor)
College of Engineering, Andhra University, Visakhapatnam, India.
Mechanical Engineering, ISO 9001, OSHAS 18001, EMS 14001, AWS & CSWIP Welding Inspection, ASNT LevelIIin RT,UT,MT,PT & Painting Inspection

Languages

Hindi — Native

English — C2 — Proficiency

Tamil — A1 — Basic

Citizenship, travel time to work

Citizenship: India

Permission to work: India

Desired travel time to work: Doesn't matter